Company Profile

 

 

ZHEJIANG BIGTORK VALVE AUTOMATION CO,.LTD was located in famous pump and valve manufacturer base--Wenzhou City, China since founded by Mr zhang in 2006. Bigtork® take part in domestic and oversea gas and oil project in 2011, and now have a extensive experience in industry valve automation and flow control. Company has signed framement agreement with SINOPEC and CNOOC as qualified Pneumatic Actuator supplier. Meanwhile, we are the reliable business partner of foreign world famous brand.

 

Why Choose Us?

 

 

Rich experience
BIGTORK not only focus on manufacturing Rotary & Linear and Pneumatic & Hydraulic valve actuator, but also offering one industry process control solution since founded by Mr zhang in 2006. We have 18+ extended production experience and 14+ extensive globle project undergo.

 

Strong R&D ability
Our team involves 6 engineers who owns domestic and oversea project work experience. We supply 100% technical support and problem solution for whole product life. Size selection tool that self owned software is avaivable for every clients.

 

Quality assurance
All series products strictly controlled with 9 processes by ISO and other system. The business partner of the raw material and components are profession major which supply for world renowned brand. A product warranty was provided with final testing and test report accordance with international product standards.

 

One stop service
Bigtork offer OEM & ODM services according to your requests from pre-sale to after-sale period. Each project has its own sale service tracking records. Each staffs is well trained to master proficient skill and full professional knowledge to support industry flow control one stop solution service.

  • Valve Actuator Air
    BG series valve actuator air are designed in many different model number combinations of actuator sizes, cylinder diameters. The valve actuator air can provide a wide torque output range from 4.6Nm to 500000Nm, which the high torque can
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  • Air Piston Actuator
    An scotch yoke air piston actuator is a valve switch device can converts energy into compressed air into rotary mechanical motion to achieve the valve open and close. It mostly called scotch yoke pneumatic actuator. Bigtork® scotch yoke
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  • Air Operated Actuator
    Air operated actuator as a valve drive to achieve the valve open and close through change the energy of compressed air into rotary mechanical motion. Air operated actuator normally sort for rack & pinion and scotch & yoke type. They are
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  • Industrial Valve Actuators
    Industrial valve actuators are CE, ATEX, SIL3 certified, approved by and produced according to the very latest technology, standards and regulations for industrial and offshore applications. According to type and kind of
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  • Compressed Air Valve Actuator
    Compressed air valve actuator as a valve drive to achieve the valve open and close through change the energy of compressed air into rotary mechanical motion. Compressed air valve actuator normally sort for rack & pinion and scotch & yoke
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  • Industrial Pneumatic Actuators
    Industrial pneumatic actuators are CE, ATEX, SIL3 certified, approved by and produced according to the very latest technology, standards and regulations for industrial and offshore applications. According to type and kind of
    read more
  • Pneumatic Butterfly Valve Actuator
    For a butterfly valve to start opening from a completely closed position, higher torque is required to overcome the friction between the seat and valve body. Lower torques are needed to keep the valve moving in the middle section of the
    read more

What is Pneumatic Valve Actuator?

 

 

A valve actuator is a mechanical device that uses a power source to operate a valve. This power source can be electric, pneumatic (compressed air), or hydraulic (the flow of oil). There are two main types of actuators, one for each of the two main types of valves that require them.

 

Benefits of Pneumatic Valve Actuator

 

 

The risk of contamination from its power supply is minimal. That allows its design to be simplified and it to be used in applications where cleanliness is a must – pharmaceuticals and food and beverage are good examples.

Pneumatic valve actuator generally require minimal maintenance.

Pneumatic actuators can often be designed smaller, lighter and more responsive because air compressibility has little or no resistance. When additional stroking power is needed, cylinder sizes can be enlarged.

They can often be preferred in applications where rapid opening or closing is required.

Pneumatic actuators are versatile in their applications and environments. They can usually operate at a wide range of temperatures, from -40° F to +250° F.

 

Types of Pneumatic Valve Actuator

 

Scotch-yoke actuators use a pneumatic piston mechanism to transfer movement to a linear push rod, that in turn engages a pivoting lever arm to provide rotation. They come in a wide variety of sizes, but are very often used on larger valves because they are capable of producing very high torque output. Spring return units have a large return spring module mounted on the opposite end of the piston mechanism working directly against the pressurized cylinder.

 

A rack & pinion pneumatic actuator uses opposing pistons with integral gears to engage a pinion gear shaft to produce rotation. Rack & pinion actuators (sometimes referred to as a lunch box because of their shape) tend to be more compact than scotch yoke, have standardized mounting patterns, and produce output torques suitable for small to medium sized valves. They almost always include standard bolting and coupling patterns to directly attach a valve, solenoid, limit switch or positioner. Rack and pinion actuators use several smaller coil springs mounted internally and provide the torque to return the valve to its starting position.

 

Vane actuators generally provide the most space savings when comparing size-to-torque with rack and pinion and scotch yoke. They have a reputation for long life because then contain fewer moving parts than rack and pinion and scotch yoke actuators. Vane actuators use externally mounted, helically wound "clock springs" for their spring return mechanism.

 

Application of Pneumatic Valve Actuator

 

 
 

Control of fluid flow in pipelines

Pneumatic actuators are commonly used to control the flow of liquids and gases in pipelines, such as oil and gas pipelines, water distribution systems, and chemical processing plants.

 
 

HVAC systems

Pneumatic actuators are used in heating, ventilation, and air conditioning (HVAC) systems to control the flow of air and regulate the temperature of buildings.

 
 

Power generation plants

In power generation plants, pneumatic actuators are used to control the flow of steam and water in boilers, turbines, and generators.

 
 

Automated manufacturing processes

Pneumatic actuators are used in automated manufacturing processes, such as assembly lines, to control the movement of machinery and automate tasks.

 
 

Food and beverage processing

In the food and beverage industry, pneumatic actuators are used to control the flow of liquids, gases, and solids in processing and packaging equipment.

 
 

Pharmaceuticals

Pneumatic actuators are used in pharmaceutical manufacturing processes, such as mixing and dispensing, to control the flow of liquids and powders.

 
 

Automotive manufacturing

In the automotive industry, pneumatic actuators are used to control the movement of machinery and automate tasks in assembly lines.

 
 

Aerospace and defense

In the aerospace and defense industry, pneumatic actuators are used in aircraft, spacecraft, and defense systems to control the movement of mechanical components, such as landing gear, flaps, and rudders.

 

Components of Pneumatic Valve Actuator
 

Inside a pneumatic valve actuator, a few key components work together to deliver this powerful force:

 

Cylinder: The heart of the actuator, the cylinder, is a sturdy chamber, typically crafted from steel or aluminum to withstand high pressure. This chamber serves as the stage for the conversion of pneumatic energy into mechanical force.

 

Piston: Acting as the main protagonist, the piston, often made of steel, aluminum, or composites, resides within the cylinder. As compressed air surges into the cylinder, it exerts force on the piston, propelling it forward in a linear motion.

Valve Actuator Air

 

Industrial Valve Actuators

Rod: Emerging from the cylinder, the sturdy steel rod acts as the messenger, transmitting the linear motion of the piston to the valve stem. This connection ensures precise control over the valve's position, regulating the flow of media.

 

Seals: Ensuring the actuator's efficiency and longevity, specialized seals, crafted from durable materials like rubber, polyurethane, or ptfe, create a tight barrier between the piston and cylinder walls. These seals prevent air leakage, maximizing power output and minimizing wear on internal components.

 

Air inlet and outlet ports: Strategically placed ports serve as the actuator's connection to the compressed air supply. These ports, often threaded or fitted with quick-connect couplings, allow for controlled air intake and exhaust, dictating the piston's movement and subsequently, the valve's position.

 

How to Maintain Pneumatic Valve Actuator

Choosing the right actuator

Selecting the appropriate actuator for your specific application is the first step towards optimisation. The type of actuator you choose, whether it’s a rack and pinion, scotch yoke, or rotary vane, should match the performance requirements of your system. Factors such as the torque requirements, speed, and precision necessary for your operations must be meticulously considered. Erroneous selection can lead to inefficiencies, equipment strain, and potential system failures.

 

Regular maintenance and inspection

Maintaining an efficient pneumatic valve actuator system necessitates regular maintenance and inspections. Periodic checks help identify wear and tear, leaks, and other potential issues before they escalate into serious problems. Lubricating moving parts, verifying the condition of seals, and ensuring that pneumatic lines are free from blockages are all maintenance tasks that can significantly enhance system performance. Implementing a proactive maintenance schedule can prevent unplanned downtime and costly repairs.

 

Optimising air supply and quality

The quality and consistency of the air supply are pivotal to the efficient operation of pneumatic valve actuators. Contaminants such as moisture and particulates in the air supply can lead to corrosion and wear, adversely affecting actuator performance. Utilising air filtration systems and dryers can mitigate these issues. Additionally, ensuring that the air supply is at the optimal pressure and flow rate tailored to the actuator’s operational parameters can significantly boost efficiency and longevity.

 

 

How Pneumatic Valve Actuators Work

Pneumatic valve actuators operate on a straightforward yet effective principle: they utilize compressed air to generate motion. When compressed air is introduced into the actuator’s cylinder, it exerts pressure on a piston or diaphragm within the device. This pressure causes the piston or diaphragm to move, which in turn drives the valve stem to open or close the attached valve. In rotary actuators, this linear motion is often converted into a rotational movement to turn the valve. The process can be finely controlled, allowing for precise adjustment of valve positions to regulate fluid flow as needed. Depending on the design, some pneumatic actuators may include a spring mechanism that returns the valve to its default position when the air pressure is released. This combination of mechanical simplicity and reliability makes pneumatic valve actuators a popular choice in numerous industrial applications, enabling automated systems to function smoothly and safely.

 

How to Select the Right Valve Actuator

 

Given the broad selection of valve actuators available, it is important to carefully research your options, so you select the one that is best for your needs. Some factors to keep in mind when evaluating whether a particular product is right for your application include:

 

Power source availability: Does your facility have the necessary power source to operate the actuator? If you choose to use a powered valve actuator, your facility must be equipped with the appropriate power source. For example, electric actuators need an electric motor, while pneumatic actuators need a compressed air supply.

 

Automation requirements: Do you want to automate valve functions? Automation allows you to monitor and control valves without having to be physically near them. While manual actuators do not accommodate automation, powered actuators do.

 

Application conditions: What conditions will the actuator face within the application? Regarding temperature, pneumatic actuators are suitable for use in temperatures ranging from -4–150° F, while electric actuators can operate in temperatures ranging from -40–150° F. Regarding hazardous environments, pneumatic actuators are the preferred choice since they are explosion-proof. However, electric actuators can be used if they have an appropriate NEMA-rated enclosure.

 

Emissions: Are you trying to minimize your facility’s emissions? Pneumatic actuators emit various levels of methane gas into the atmosphere as they operate, creating a challenge for highly regulated industries that must keep their emissions low. Electric actuators provide a zero-emissions alternative to pneumatic designs, allowing companies to comply with increasingly strict environmental regulations.

 

Cost: How much are you willing to pay for your actuator? Both manual and pneumatic actuators have lower upfront costs compared with electric designs. However, the higher efficiency and reduced emissions of electric actuators can provide significant long-term cost benefits in the right applications.

 

 

Our Factory

Bigtork® have covered an area of total 20000 square meters, which its workshop for machining, assemble, testing and its warehouse for raw material, semi-finished product and finished product.

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Our Certificates
 

 

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FAQ
 

Q: What is the purpose of the valve actuator?

A: What is a Valve Actuator? A valve actuator is a mechanical device that uses a power source to operate a valve. This power source can be electric, pneumatic (compressed air), or hydraulic (the flow of oil). There are two main types of actuators, one for each of the two main types of valves that require them.

Q: What is the purpose of a pneumatic control valve?

A: Pneumatic valves play an important role in a pneumatic system. They determine how much air passes through and in which direction. This means that they can be used as control valves, but also as safety valves that shut off the air supply in dangerous situations or that depressurise the system.

Q: What is a pneumatic valve actuator?

A: – A pneumatic actuator converts energy in the form of compressed air into motion. – A pneumatic actuator can move something in a linear motion or a rotary motion.

Q: What is the difference between a valve and a valve actuator?

A: Therefore, it can be said that a valve is a physical part of a system that opens and closes to dictate the amount of fluid being allowed to pass through, while the actuator tells the valve when to operate.

Q: Where are pneumatic valves used?

A: Pneumatic valves control the rate, pressure, and flow direction of compressed air and gasses in industries. These valves control the air or gas at the source and regulate its movement into hoses, tubes, or devices as needed in an automated pneumatic system.

Q: Why do we need pneumatic control system?

A: Benefits of Pnematics Systems
No chemicals are released when pneumatics are in operation, making these systems a favourable environmental option. However, as previously mentioned, we feel the main benefit of using pneumatic control systems is their sheer low cost to run due to their low maintenance fees.

Q: What is the function of the actuator?

A: Actuator as a Keystone of Motion. An actuator is a part of a device or machine that helps it to achieve physical movements by converting energy, often electrical, air, or hydraulic, into mechanical force. Simply put, it is the component in any machine that enables movement.

Q: How does a valve actuator work?

A: An electrical actuator moves the valve via an electric motor in one variation. Another method is to employ a solenoid to open or close a valve. A third type, the control valve, allows for specific positioning of the valve between the fully open and fully closed setting based on the modulation of an electrical signal.

Q: What is the difference between pneumatic and electric valve actuators?

A: Pneumatic actuators used in a V ball valve have a high torque-to-weight ratio. Electric actuators have a low torque-to-weight ratio compared to pneumatic actuators. Their force depends on the air pressure. Their force depends on the lead or screw pitch.

Q: Why do we need actuators?

A: An actuator is a mechanical or electromechanical device that converts energy, typically electrical, hydraulic, or pneumatic, into controlled motion or force. Actuators are used in various systems and applications to provide precise control and movement in response to input control signals or environmental conditions.

Q: What is an actuator in a valve?

A: A valve actuator is a mechanical device that uses a power source to operate a valve. This power source can be electric, pneumatic (compressed air), or hydraulic (the flow of oil). There are two main types of actuators, one for each of the two main types of valves that require them. They are rotary and linear.

Q: How does a pneumatic valve actuator work?

A: They consist primarily of a piston housed within a cylinder, which moves in response to changes in air pressure. This movement can either be linear, providing a straight push or pull action, or rotary, creating rotational motion. The beauty of using air as the driving force is its abundance and safety.

Q: What is the difference between pneumatic and actuator?

A: Fitting to the name, electric actuators run on electricity, while pneumatic actuators run on air pressure. So first and foremost, it's important to consider the power source, availability of such, and preferences when making your decision.

Q: Do pneumatic actuators require electricity?

A: Pneumatic actuators rely on compressed air or gas as the primary power source. These actuators don't require a motor, but electricity is necessary when paired with an integral solenoid valve which is commonly referred to as a pilot valve.

Q: What powers a pneumatic actuator?

A: By definition, a pneumatic actuator is a device that converts energy typically in the form of compressed air into mechanical motion. Within the industry, pneumatic actuators are recognised by several different names including pneumatic cylinders, air cylinders, and air actuators; all of which are one and the same.

Q: What is the working fluid for pneumatic actuators?

A: Pneumatic actuators are mechanical devices that use compressed air acting on a piston inside a cylinder to move a load along a linear path. Unlike their hydraulic alternatives, the operating fluid in a pneumatic actuator is simply air, so leakage doesn't drip and contaminate surrounding areas.

Q: What is the power source of pneumatic actuators?

A: Pneumatic actuators are powered by compressed air. Many factories have compressed air lines that run through the factory, so pneumatic actuators are extremely common in motion control systems.

Q: What device is use to lubricate pneumatic actuators during their operation?

A: A lubricator for a pneumatic system provides lubrication to internal working parts of pneumatic tools and components, including actuating cylinders, valves and motors. The device injects a stream of oil into the airline, ensuring they perform at the optimum level at all times.

Q: What is the construction of pneumatic actuator?

A: Pneumatic Actuator Construction
Here, a flow control valve is used to control the air direction and its flow speed. The spring unit in this actuator handles the airflow from one place to another & also gives a return stroke toward the piston.

Q: What is the pressure of a pneumatic actuator?

A: Pneumatic actuators require an air supply between 40 and 120 psi. Higher pressures can be difficult to come by, and lower pressures will require a diaphragm or piston with a larger diameter in order to achieve the necessary torque.

Zhejiang Bigtork Valve Automation Co., Ltd. is one of the leading pneumatic valve actuator manufacturers and suppliers in China. We warmly welcome you to buy customized pneumatic valve actuator at competitive price from our factory. Contact us for more details.

Valve Actuator Air, pneumatic valve actuator, Compressed Air Valve Actuator
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