Company Profile

 

 

Founded in 2006, Zhejiang Bigtork Valve Automation Co., Ltd. specializes in the design and manufacture of pneumatic and hydraulic actuators for rotary and linear valve applications. Since 2011, BIGTORK has supported domestic and international oil & gas and industrial projects, providing actuator sizing, application engineering, manufacturing, testing and technical support for demanding valve automation requirements.

 

Why Choose Us?

 

 

Proven Experience

Founded in 2006, BIGTORK has built extensive experience in the design and manufacture of pneumatic and hydraulic valve actuators. Since 2011, we have supported valve automation projects in domestic and international markets, serving a wide range of industrial applications.

Engineering Expertise

Our engineering team supports actuator sizing, configuration and application engineering for both standard and project-specific requirements. Proprietary sizing tools help ensure accurate actuator selection, while technical support is available throughout project execution and the product lifecycle.

Manufacturing Capacity

BIGTORK operates four dedicated actuator production lines with an annual production capacity of approximately 60,000 units. Advanced CNC machining centres and CNC lathes support efficient production, dimensional accuracy and consistent product quality.

Quality Assurance

Quality is controlled throughout material inspection, machining, assembly and final testing. Critical components are sourced from qualified suppliers, and every actuator undergoes final inspection and functional testing before delivery. Test documentation can be provided in accordance with project requirements.

Lifecycle Support

From actuator selection and project configuration to manufacturing, testing and after-sales support, BIGTORK works with customers throughout the equipment lifecycle. Our engineering and service teams provide responsive support to help ensure reliable actuator operation and efficient project execution.

Global Project Experience

BIGTORK has supported valve manufacturers, engineering companies and industrial customers across international markets. Experience gained from oil & gas and industrial valve automation projects enables us to respond to diverse application requirements and demanding operating conditions.

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    Built around a heavy-duty scotch yoke transmission and supported by a dependable mechanical emergency override, the actuator provides a stable, reliable, maintainable and customizable automation solution for large-diameter,
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  • Pneumatic Single-Acting Actuator With Bevel Gear Drive
    This high-performance pneumatic single-acting actuator is engineered for heavy-duty quarter-turn valve applications.This actuator incorporates a bevel gear drive mechanism that enables directional reversal and speed reduction with torque
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  • Pneumatic Quarter-Turn Valve Actuator
    BIGTORK pneumatic rotary actuators are specifically designed for industrial automation valve control applications and are suitable for 90° rotary valves such as ball valves and butterfly valves.
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  • Compact Pneumatic Quarter-Turn Actuator
    This product is a compact pneumatic quarter-turn actuator designed for industrial automation control applications. It is primarily used for the opening and closing control of ball valves, butterfly valves, and other 90-degree rotary
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  • Large Bore Spring Return Actuator
    The large-bore spring-return actuator is a heavy-duty, single-acting, spring-return Scottish yoke pneumatic actuator designed specifically for the automated control of large ball valves, butterfly valves, plug valves, and other 90° rotary
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  • Angular Actuator
    The angle actuators are powered by pneumatic or hydraulic systems, offering efficient and reliable solutions for 90-degree angle valves, dampers, and various industrial equipment. With their compact design and reliable performance, they
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  • Part Turn Actuator
    Part turn actuator are 90˚ driving mechanisms that can be powered by compressed air or hydraulic oil from an external source to converts linear motion of a bar sliding back and forth into a rotational motion. Scotch yoke part turn actuator
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  • Rotary Piston Actuator
    Scotch yoke rotary piston actuators are designed for use over a wide range of pressures or temperatures. BG series air pressure actuators use pressurize air or gas to move a piston back and forth, which is connected to an oscillating yoke
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What is Pneumatic Rotary Actuator?

 

 

Rotary actuators transform pneumatic, hydraulic, or electric energy to mechanical rotation. Pneumatic rotary actuators utilize the pressure of compressed air to generate oscillatory rotary motions. The two most common configurations of pneumatic rotary actuators include rack and pinion and vane configurations.

 

Key Benefits of Pneumatic Rotary Actuators

 

Fast Operating Capability

Pneumatic rotary actuators can be configured for rapid valve opening or closing, subject to actuator size, valve torque, air pressure, tubing and airflow capacity.

01

Straightforward Mechanical Design

Pneumatic rotary actuators use established mechanical drive systems that support reliable operation and practical maintenance in industrial valve applications.

02

Compact Torque Output

Rack-and-pinion actuators provide a compact solution for many small and medium quarter-turn valves, while scotch-yoke designs are available for higher-torque requirements.

03

Safe operation

Pneumatic systems are generally considered safe as they do not pose the risk of electrical shock or fire.

04

Application-Specific Configuration

Materials, seals, coatings, temperature ranges, environmental protection and accessories should be selected according to the actuator series and actual site conditions.

05

 

Pneumatic Rotary Actuator Mechanisms and Configurations

Rack-and-Pinion Mechanism

Rack-and-pinion actuators use pistons with integrated racks to rotate a central pinion shaft. Their compact design is suitable for many small and medium quarter-turn valves.

Scotch-Yoke Mechanism

Scotch-yoke actuators convert piston movement into rotary output through a yoke mechanism and are commonly selected for larger valves or applications requiring higher torque near the beginning or end of travel.

 

Part Turn Actuator

 

 
Application of Pneumatic Rotary Actuator
 
01/

Oil and Gas:

Pneumatic rotary actuators provide reliable opening and closing of ball, butterfly and plug valves in process pipelines, utility systems and industrial equipment. Double-acting configurations are commonly used where compressed air is available for operation in both directions.

02/

Fail-Safe and Emergency Shutdown Applications:

Spring-return pneumatic rotary actuators use stored spring force to move the valve to a specified fail-open or fail-close position if the air supply is lost. They can be configured for isolation and emergency shutdown applications according to the required safety function and project specifications. systems.

03/

Modulating Flow-Control Applications:

Pneumatic rotary actuators can be equipped with pneumatic or electro-pneumatic positioners for modulating valve service. The actuator and positioner control the valve position according to the input signal and process-control requirements.

04/

Fast-Acting Valve Applications:

Pneumatic rotary actuators can be configured for rapid valve opening or closing where the process requires a short operating time. Actual operating speed depends on actuator size, valve torque, available air pressure, tubing size, solenoid-valve flow and exhaust capacity.

05/

High-Torque Quarter-Turn Valve Applications:

Scotch-yoke pneumatic actuators are commonly selected for large ball, butterfly and plug valves or for applications requiring increased torque near the beginning or end of valve travel. Actuator selection should be based on the valve torque curve and minimum available air pressure.

06/

Harsh and Hazardous-Area Applications:

Pneumatic rotary actuators can be configured for outdoor, corrosive, low-temperature and hazardous-area valve applications. Materials, seals, coatings, environmental protection and electrical accessories should be selected according to the actual operating conditions and required approvals.

 

Components of Pneumatic Rotary Actuator

 

1

Actuator Housing

Contains the internal components and forms the pressure chambers for compressed-air operation.

2

Pistons and Racks

Convert the linear force generated by compressed air into mechanical movement.

3

Pinion Shaft

Converts piston movement into rotary torque to operate the connected valve

4

End Caps and Sealing Components

End caps enclose the pressure chambers, while seals help ensure reliable and leak-tight operation.

 

Valve Actuator Air

 

How to Maintain a Pneumatic Rotary Actuator

1. Inspect the actuator housing, end caps, mounting bracket and accessories for visible damage, corrosion or looseness.

2. Check air tubing, fittings, ports and seals for leakage.

3. Verify that the supply air is clean, dry and within the pressure range specified for the actuator.

4. Confirm that the actuator mounting bolts, valve connection and coupling remain secure and correctly aligned.

5. Operate the actuator through its full travel and verify the open and closed positions.

6. Test the specified fail-safe action on spring-return configurations under controlled conditions.

7. Inspect solenoid valves, limit switch boxes, positioners, filter regulators and other accessories according to their applicable instructions.

8. Check the manual override, if fitted, and return it to its normal operating position after testing.

9. Replace seals and wear components according to the operating conditions and the applicable BIGTORK maintenance manual.

Do not add external lubrication unless it is permitted by the applicable actuator manual and seal configuration.

 

Double-Acting and Spring-Return Operation

 

In a double-acting pneumatic rotary actuator, compressed air is alternately supplied to opposite sides of the piston assembly to rotate the output shaft in both directions. Air pressure is required for both opening and closing movements.

In a spring-return actuator, compressed air drives the actuator in one direction and compresses the spring module. If the air supply is removed, stored spring force moves the actuator to its specified fail-open or fail-close position.

The required configuration should be selected according to the valve torque, minimum available air pressure, fail action, operating time and project control philosophy.

 

 

Key Factors Affecting Pneumatic Rotary Actuator Performance

Reliable actuator performance depends on correct sizing, adequate air supply, proper installation and suitable control accessories. The following factors should be reviewed during actuator selection and commissioning.

 

Correct Torque Sizing

Use the valve manufacturer’s break-to-open, running and end-to-close torque data and apply an appropriate sizing margin according to the valve condition and project requirements.

 

Minimum Available Air Pressur

Size the actuator using the minimum pressure available at the actuator during operation, rather than the compressor’s nominal discharge pressure.

 

Operating-Speed Control

Opening and closing speed depends on actuator size, valve torque, supply pressure, tubing, fittings, solenoid-valve flow and exhaust capacity.

 

Mounting and Alignment

Incorrect mounting, coupling misalignment or excessive valve-stem load can reduce performance and increase wear.

 

 

Our Factory

BIGTORK’s production facility covers approximately 20,000 m² and includes dedicated areas for machining, assembly, testing and warehousing.

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Our Certificates
 

 

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FAQ
 

Q: What is the difference between linear and rotary pneumatic actuators?

A: Linear actuators move things in a straight line, forward and/or backward. Linear movement is described as distance (inches or millimeters). Rotary actuators revolve, so they can move things at any angle required. They can rotate a set amount — 90, 180, or 360 degrees, for example — or incrementally.

Q: What is a pneumatic rotary actuator used for?

A: They are commonly used in industrial and manufacturing settings to control valves, doors, and other mechanical systems that require precise, linear movement. Some examples of rotary actuators include DC electric gear motors with gear reducers, pneumatic cylinders, and hydraulic motors.

Q: How do I choose a rotary actuator?

A: When there is rotation motion, product selection should be based not on the load mass of the load, but on the moment of inertia. The basic formula for obtaining a moment of inertia is shown below. This formula represents the moment of inertia for the shaft with mass m, which is located at distance r from the shaft.

Q: What is the difference between a rotary actuator and a motor?

A: A rotary actuator may take elements from either cylinders or motors to create rotational force, also known as torque. The difference between a rotary actuator and a motor is the former rotates around a limited arc, while a motor may rotate infinitely. There are two common types of rotary actuators.

Q: How to size a pneumatic actuator?

A: When sizing an actuator, first consider your valve's torque requirements. This includes: Break torque, or opening torque, refers to the force required to start moving a closed valve. Running torque, or mid-stroke torque, is the force required to maintain movement of the valve between the open and closed positions.

Q: What is the purpose of a rotary actuator?

A: A rotary actuator is a pneumatic cylinder used to provide a turning or angular movement, allowing a stroke in an oscillating motion through a defined angle. They are durable and give a relatively high force (torque) for size. Rotary actuators simplify a design and can reduce maintenance issues.

Q: What is a suitable application of a pneumatic rotary actuator?

A: Pneumatic actuators can also be used in process control applications such as regulating the flow of liquids and gases or controlling the temperature of ovens and other cooking equipment. In addition, these actuators are often used in sanitation applications due to their ability to withstand harsh cleaning chemicals.

Q: Where are rotary actuators found?

A: One of the primary uses of a rotary actuator involves manual or automatic valve operation, and advanced motion control systems, such as those found in airplanes and military or medical transport helicopters.

Q: What is the speed of rotary actuators?

A: The actuators can transmit energy in three different forms: high-speed rotational energy, high-torque rotational energy, or limited-rotation energy. High-speed motor applications commonly drive components, gear boxes, or shafts at high speeds, for example 1000 to 5000 rpm.

Q: How does a pneumatic rotary actuator work?

A: Rotary actuators transform pneumatic, hydraulic, or electric energy to mechanical rotation. Pneumatic rotary actuators utilize the pressure of compressed air to generate oscillatory rotary motions. The two most common configurations of pneumatic rotary actuators include rack and pinion and vane configurations.

Q: What are rotary actuators also called as?

A: Rotary actuators, or rotary drives, are composed of compact units that use hydraulic or pneumatic pressure to move a driveshaft in both directions. This driveshaft can rotate a digging bucket, pivot a train door, move the basket on a fire department ladder, or close heavy safety doors…to name just a few applications.

Q: What are the application of pneumatic rotary actuators?

A: Pneumatic rotary actuators are commonly used to convert compressed air pressure--in the form of a cylinder stroke--into an oscillating rotary motion. They are commonly used in industrial applications such as conveying, clamping, transferring parts, positioning, and controlling valves.

Q: How do I choose a rotary actuator?

A: When there is rotation motion, product selection should be based not on the load mass of the load, but on the moment of inertia. The basic formula for obtaining a moment of inertia is shown below. This formula represents the moment of inertia for the shaft with mass m, which is located at distance r from the shaft.

Q: What is the difference between a linear actuator and a rotary actuator?

A: Linear actuators move things in a straight line, forward and/or backward. Linear movement is described as distance (inches or millimeters). Rotary actuators revolve, so they can move things at any angle required. They can rotate a set amount — 90, 180, or 360 degrees, for example — or incrementally.

Q: How are rotary actuators used in fluid power systems?

A: These actuators use either cylinders or rotors to convert the fluid power into rotational motion. They are typically powered by either hydraulic oil or compressed air. They are used to rotate components between 90 to 360 degrees depending on the specific requirements of the component or valve.

Q: Which pneumatic actuator converts compressed air flow into rotary motion?

A: A rotary actuator or a vane actuator is a type of pneumatic actuator that converts the energy from compressed air into rotary mechanical power. It functions by making a disc or a shaft rotate using the energy from the air pressure.

Q: How to size a rotary actuator?

A: Sizing a rotary actuator is similar in concept to sizing any linear actuator. The first step is determining the torque and amount of rotation required. The torque requirement is in two parts: breakaway or starting torque as well as running torque of the application.

Q: What do rotary actuators convert into?

A: Rotary actuators are used to convert electrical energy into mechanical energy to power a wide range of devices that rely on rotational motion. Conventional electric actuators waste a significant amount of energy as heat during operation.

Q: What is a suitable application of a pneumatic rotary actuator?

A: Pneumatic actuators can also be used in process control applications such as regulating the flow of liquids and gases or controlling the temperature of ovens and other cooking equipment. In addition, these actuators are often used in sanitation applications due to their ability to withstand harsh cleaning chemicals.

Q: What is the maximum rotational travel for a rotary actuator?

A: Available rotations range from a few degrees to five revolutions or more. Typical rotary actuator applications are for working pressures of up to 18 bar for pneumatic and 210 bar for hydraulic actuators, with rotations of 90°, 180° or 360°.

Zhejiang Bigtork Valve Automation Co., Ltd. is one of the leading pneumatic rotary actuator manufacturers and suppliers in China. We warmly welcome you to buy customized pneumatic rotary actuator at competitive price from our factory. Contact us for more details.

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