Company Profile

 

 

ZHEJIANG BIGTORK VALVE AUTOMATION CO,.LTD was located in famous pump and valve manufacturer base--Wenzhou City, China since founded by Mr zhang in 2006. Bigtork® take part in domestic and oversea gas and oil project in 2011, and now have a extensive experience in industry valve automation and flow control. Company has signed framement agreement with SINOPEC and CNOOC as qualified Pneumatic Actuator supplier. Meanwhile, we are the reliable business partner of foreign world famous brand.

 

Why Choose Us?

 

 

Rich experience
BIGTORK not only focus on manufacturing Rotary & Linear and Pneumatic & Hydraulic valve actuator, but also offering one industry process control solution since founded by Mr zhang in 2006. We have 18+ extended production experience and 14+ extensive globle project undergo.

 

Strong R&D ability
Our team involves 6 engineers who owns domestic and oversea project work experience. We supply 100% technical support and problem solution for whole product life. Size selection tool that self owned software is avaivable for every clients.

 

Quality assurance
All series products strictly controlled with 9 processes by ISO and other system. The business partner of the raw material and components are profession major which supply for world renowned brand. A product warranty was provided with final testing and test report accordance with international product standards.

 

One stop service
Bigtork offer OEM & ODM services according to your requests from pre-sale to after-sale period. Each project has its own sale service tracking records. Each staffs is well trained to master proficient skill and full professional knowledge to support industry flow control one stop solution service.

  • Pneumatic Single-Acting Actuator With Bevel Gear Drive
    This high-performance pneumatic single-acting actuator is engineered for heavy-duty quarter-turn valve applications.This actuator incorporates a bevel gear drive mechanism that enables directional reversal and speed reduction with torque
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  • Pneumatic Quarter-Turn Valve Actuator
    BIGTORK pneumatic rotary actuators are specifically designed for industrial automation valve control applications and are suitable for 90° rotary valves such as ball valves and butterfly valves.
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  • Compact Pneumatic Quarter-Turn Actuator
    This product is a compact pneumatic quarter-turn actuator designed for industrial automation control applications. It is primarily used for the opening and closing control of ball valves, butterfly valves, and other 90-degree rotary
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  • Large Bore Spring Return Actuator
    The large-bore spring-return actuator is a heavy-duty, single-acting, spring-return Scottish yoke pneumatic actuator designed specifically for the automated control of large ball valves, butterfly valves, plug valves, and other 90° rotary
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  • Angular Actuator
    The angle actuators are powered by pneumatic or hydraulic systems, offering efficient and reliable solutions for 90-degree angle valves, dampers, and various industrial equipment. With their compact design and reliable performance, they
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  • Part Turn Actuator
    Part turn actuator are 90˚ driving mechanisms that can be powered by compressed air or hydraulic oil from an external source to converts linear motion of a bar sliding back and forth into a rotational motion. Scotch yoke part turn actuator
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  • Rotary Piston Actuator
    Scotch yoke rotary piston actuators are designed for use over a wide range of pressures or temperatures. BG series air pressure actuators use pressurize air or gas to move a piston back and forth, which is connected to an oscillating yoke
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What is Pneumatic Rotary Actuator?

 

 

Rotary actuators transform pneumatic, hydraulic, or electric energy to mechanical rotation. Pneumatic rotary actuators utilize the pressure of compressed air to generate oscillatory rotary motions. The two most common configurations of pneumatic rotary actuators include rack and pinion and vane configurations.

 

Benefits of Pneumatic Rotary Actuator

 

Fast action

Pneumatic rotary actuators offer rapid response times, enabling quick rotational movements.

01

Simple design

They have a relatively simple construction, which leads to lower costs and easier maintenance.

02

Lightweight

Are often lightweight, making them suitable for applications where weight is a critical factor.

03

Safe operation

Pneumatic systems are generally considered safe as they do not pose the risk of electrical shock or fire.

04

Resistance to harsh environments

Can operate effectively in dusty, wet, or high-temperature environments.

05

 

Types of Pneumatic Rotary Actuator

Single rack-and-pinion actuators drive a single rack that rotates the pinion.

Double or four piston rack-and-pinion actuators drive racks on both sides of the pinion.

Single rotary vane devices are actuated directly by pressurized air.

Double rotary vane devices use two chambers of pressurized air to produce increased torque. Multi-motion rotary vane actuators are also available.

Indexing or multi-position devices allow multiple position stops along strokes.

Part Turn Actuator

 

 
Application of Pneumatic Rotary Actuator
 
01/

Aerospace: Rotary actuators are used in aircraft controls, satellite systems, and spacecraft propulsion systems. Electric rotary actuators are often used in aircraft controls, while pneumatic rotary actuators are used in spacecraft propulsion systems.

02/

Automotive: Electric rotary actuators are used in power steering systems, brake systems, and transmission systems. Pneumatic rotary actuators are used in suspension systems and braking systems.

03/

Industrial automation: Rotary actuators are used in industrial automation systems, including conveyor systems, robotic arms, and CNC machines. Electric rotary actuators are often used in conveyor systems and CNC machines, while pneumatic rotary actuators are used in robotic arms and gearbox control systems.

04/

Medical devices: Electric rotary actuators are used in medical devices such as MRI machines, surgical robots, and ventilators. Pneumatic rotary actuators are used in medical devices such as hospital equipment and surgical instruments.

05/

Food processing: Pneumatic rotary actuators are used in food processing equipment, including conveyor systems, mixing systems, and packaging machines. Electric rotary actuators are also used in food processing equipment, such as ovens and sterilizers.

06/

Construction: Pneumatic rotary actuators are used in construction equipment, including cranes, forklifts, and excavators. Electric rotary actuators are also used in construction equipment, such as pumps and compressors.

 

Components of Pneumatic Rotary Actuator

 

1

Motor

The power source of the rotary actuator, responsible for generating the rotating torque.

2

Reducer

Reduce the speed of the motor and increase the output torque.

3

Encoder

Detects the rotation angle and speed of the rotary actuator and feeds the information back to the control system.

4

Other components

Such as bearings, sensors, etc., for supporting rotating parts, monitoring operating status, etc.

 

Valve Actuator Air

 

How to Maintain Pneumatic Rotary Actuator

1.Conduct external visual inspection of all external surfaces including paint finishes, control knobs and valve stems.
2.Check and replenish oil level
3.Check mounting bolts, nuts, washers and screws for damage and tightness.
4.Confirm handwheel is operating correctly and that there is physical movement of the valve.
5.Confirm local control works in both directions and check for any signs of deterioration, such as undue motor noise.
6.Analyse historic performance data and benchmark against optimum torque profiles.
7.Remove terminal cover and check connections for tightness. Check the compartment for water ingress. Replace ‘O’ ring seal. If the actuator is explosion proof inspect the integrity of the flame path
8.Remove the motor cover and inspect the motor – check the case for any ingress of moisture. Replace ‘O’ ring. If the actuator is explosion proof, inspect the integrity of the flame path.
9.Remove the electrical cover and inspect the compartment – check for any ingress of moisture and check the status of switches, contactors and electrical apparel. Replace ‘O’ ring. If the actuator is explosion proof, inspect the integrity of the flame path.
10.Replace all cover screws – use grease to enable future removal and protect them from corrosion.
11.Finally, check both local and remote operation.

 

How Pneumatic Rotary Actuator Work

 

A pneumatic rotary actuator harnesses compressed air to produce its operational power. Certain models are tailored for remote valve control. The clean, dry air can be supplied by a central compressed air station or, in the case of a compressed gas system, from the process gas itself. The exhaust gas can then be vented into the atmosphere or directed into a downstream lower-pressure process pipeline. These actuators are frequently employed to automate and remotely manage quarter-turn or multi-turn valves, such as ball or butterfly valves.

 

A pneumatic rotary actuator consists of one or more air chambers with a piston or a bellows diaphragm. Depending on the design, the air pressure forces the piston or the diaphragm to move creating linear or rotary motion. If the created motion is linear, it then internally converts the linear motion to rotational motion. Pneumatic rotary actuators are durable, offer high force relative to their size and can be used in hazardous environments.

 

Generally, to drive a rotary valve, a rotary actuator is used. However, there are also designs that use pneumatic cylinders, which create linear motion, to generate torque by means of pivot arms or bearings. However, specifying pneumatic rotary actuators for these applications can simplify the design and increase service life. Pneumatic rotary actuators are self-contained, therefore, their parts are not exposed to contaminants and aggressive environments meaning they are less likely to require maintenance over their lifetime.

 

What Are Some Future Technologies Regarding Rotary Actuators

The field of rotary actuators is constantly evolving, and there are several future technologies that are likely to impact the design, performance, and application of rotary actuators. Some of these include:

 

Smart actuators: The development of smart actuators, which incorporate sensors and control systems, is likely to lead to more intelligent and self-diagnosing systems. This will enable more precise control, real-time monitoring, and improved reliability.

 

Mechatronic systems: The integration of rotary actuators with other mechatronic systems, such as motors, drives, and control systems, is likely to lead to more advanced and integrated systems. This will result in improved efficiency, higher accuracy, and more flexible control.

 

Advanced materials: The use of advanced materials, such as carbon fiber composites, lightweight metals, and ceramics, is likely to lead to lighter and more durable rotary actuators. This will result in improved performance and longer lifespan.

 

Artificial intelligence: The application of artificial intelligence (AI) and machine learning algorithms to rotary actuators is likely to lead to more intelligent and adaptive systems. This will enable real-time optimization, improved efficiency, and better performance in demanding environments.

 

Electromechanical actuators: The development of electromechanical actuators, which combine the advantages of electrical and mechanical actuators, is likely to result in more efficient, compact, and flexible systems. This will enable a wider range of applications and improve overall performance.

 

Wireless connectivity: The integration of wireless connectivity, such as Bluetooth or Wi-Fi, is likely to allow for remote control and monitoring of rotary actuators. This will result in improved convenience and reduced maintenance requirements.

 

Common Challenges In Operation Of Pneumatic Rotary Actuators

Pneumatic rotary actuators serve as essential components in the realm of automation, blending high torque and durable construction within a compact, cost-effective package. However, optimizing their performance requires careful attention to key details.

 

External controls are very simple, consisting primarily of a directional control valve, but getting good performance from these actuators requires careful attention to some details.

 

An initial primary consideration is controlling inertia. In many applications, the static torque of the actuator itself isn’t the limiting factor. Instead, the challenge lies in achieving a smooth, controlled motion with a gentle stop. This is done to prevent both noise and potential damage to both the actuator and surrounding components. This underscores the importance of sizing the actuator properly with the load’s inertia and fine-tuning the operating parameters accordingly.

 

But that isn’t the only consideration. Some others include:

 

Enhancing efficiency with flow controls
Meter-out flow controls play a vital role in improving efficiency and safety, allowing for quick acceleration followed by a steady speed. Without proper flow controls, high-speed crashes at the end of rotation are more likely to occur.

 

Maximizing deceleration with cushions
Configurable with pneumatic cushions, these actuators ensure a smooth deceleration in the final stages of rotation, minimizing cycle time and reducing shock. Precise adjustment of airflow restriction is essential for optimal cushion effectiveness.

 

Utilizing bumpers and hydraulic shock absorbers
Bumpers and hydraulic shock absorbers soften the impact at the end of stroke, absorbing kinetic energy and enhancing performance. While bumpers are effective at low speeds, hydraulic shocks offer progressive metering for consistent deceleration.

 

Addressing lash for precision
Clearance between rack and pinion teeth introduces lash, affecting positioning precision. Solutions include dual rack actuators, vane actuators, and external stops, each tailored to minimize lash and optimize performance.

 

 

Our Factory

Bigtork® have covered an area of total 20000 square meters, which its workshop for machining, assemble, testing and its warehouse for raw material, semi-finished product and finished product.

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Our Certificates
 

 

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FAQ
 

Q: What is the difference between linear and rotary pneumatic actuators?

A: Linear actuators move things in a straight line, forward and/or backward. Linear movement is described as distance (inches or millimeters). Rotary actuators revolve, so they can move things at any angle required. They can rotate a set amount — 90, 180, or 360 degrees, for example — or incrementally.

Q: What is a pneumatic rotary actuator used for?

A: They are commonly used in industrial and manufacturing settings to control valves, doors, and other mechanical systems that require precise, linear movement. Some examples of rotary actuators include DC electric gear motors with gear reducers, pneumatic cylinders, and hydraulic motors.

Q: How do I choose a rotary actuator?

A: When there is rotation motion, product selection should be based not on the load mass of the load, but on the moment of inertia. The basic formula for obtaining a moment of inertia is shown below. This formula represents the moment of inertia for the shaft with mass m, which is located at distance r from the shaft.

Q: What is the difference between a rotary actuator and a motor?

A: A rotary actuator may take elements from either cylinders or motors to create rotational force, also known as torque. The difference between a rotary actuator and a motor is the former rotates around a limited arc, while a motor may rotate infinitely. There are two common types of rotary actuators.

Q: How to size a pneumatic actuator?

A: When sizing an actuator, first consider your valve's torque requirements. This includes: Break torque, or opening torque, refers to the force required to start moving a closed valve. Running torque, or mid-stroke torque, is the force required to maintain movement of the valve between the open and closed positions.

Q: What is the purpose of a rotary actuator?

A: A rotary actuator is a pneumatic cylinder used to provide a turning or angular movement, allowing a stroke in an oscillating motion through a defined angle. They are durable and give a relatively high force (torque) for size. Rotary actuators simplify a design and can reduce maintenance issues.

Q: What is a suitable application of a pneumatic rotary actuator?

A: Pneumatic actuators can also be used in process control applications such as regulating the flow of liquids and gases or controlling the temperature of ovens and other cooking equipment. In addition, these actuators are often used in sanitation applications due to their ability to withstand harsh cleaning chemicals.

Q: Where are rotary actuators found?

A: One of the primary uses of a rotary actuator involves manual or automatic valve operation, and advanced motion control systems, such as those found in airplanes and military or medical transport helicopters.

Q: What is the speed of rotary actuators?

A: The actuators can transmit energy in three different forms: high-speed rotational energy, high-torque rotational energy, or limited-rotation energy. High-speed motor applications commonly drive components, gear boxes, or shafts at high speeds, for example 1000 to 5000 rpm.

Q: How does a pneumatic rotary actuator work?

A: Rotary actuators transform pneumatic, hydraulic, or electric energy to mechanical rotation. Pneumatic rotary actuators utilize the pressure of compressed air to generate oscillatory rotary motions. The two most common configurations of pneumatic rotary actuators include rack and pinion and vane configurations.

Q: What are rotary actuators also called as?

A: Rotary actuators, or rotary drives, are composed of compact units that use hydraulic or pneumatic pressure to move a driveshaft in both directions. This driveshaft can rotate a digging bucket, pivot a train door, move the basket on a fire department ladder, or close heavy safety doors…to name just a few applications.

Q: What are the application of pneumatic rotary actuators?

A: Pneumatic rotary actuators are commonly used to convert compressed air pressure--in the form of a cylinder stroke--into an oscillating rotary motion. They are commonly used in industrial applications such as conveying, clamping, transferring parts, positioning, and controlling valves.

Q: How do I choose a rotary actuator?

A: When there is rotation motion, product selection should be based not on the load mass of the load, but on the moment of inertia. The basic formula for obtaining a moment of inertia is shown below. This formula represents the moment of inertia for the shaft with mass m, which is located at distance r from the shaft.

Q: What is the difference between a linear actuator and a rotary actuator?

A: Linear actuators move things in a straight line, forward and/or backward. Linear movement is described as distance (inches or millimeters). Rotary actuators revolve, so they can move things at any angle required. They can rotate a set amount — 90, 180, or 360 degrees, for example — or incrementally.

Q: How are rotary actuators used in fluid power systems?

A: These actuators use either cylinders or rotors to convert the fluid power into rotational motion. They are typically powered by either hydraulic oil or compressed air. They are used to rotate components between 90 to 360 degrees depending on the specific requirements of the component or valve.

Q: Which pneumatic actuator converts compressed air flow into rotary motion?

A: A rotary actuator or a vane actuator is a type of pneumatic actuator that converts the energy from compressed air into rotary mechanical power. It functions by making a disc or a shaft rotate using the energy from the air pressure.

Q: How to size a rotary actuator?

A: Sizing a rotary actuator is similar in concept to sizing any linear actuator. The first step is determining the torque and amount of rotation required. The torque requirement is in two parts: breakaway or starting torque as well as running torque of the application.

Q: What do rotary actuators convert into?

A: Rotary actuators are used to convert electrical energy into mechanical energy to power a wide range of devices that rely on rotational motion. Conventional electric actuators waste a significant amount of energy as heat during operation.

Q: What is a suitable application of a pneumatic rotary actuator?

A: Pneumatic actuators can also be used in process control applications such as regulating the flow of liquids and gases or controlling the temperature of ovens and other cooking equipment. In addition, these actuators are often used in sanitation applications due to their ability to withstand harsh cleaning chemicals.

Q: What is the maximum rotational travel for a rotary actuator?

A: Available rotations range from a few degrees to five revolutions or more. Typical rotary actuator applications are for working pressures of up to 18 bar for pneumatic and 210 bar for hydraulic actuators, with rotations of 90°, 180° or 360°.

As one of the leading pneumatic rotary actuator manufacturers and suppliers in China, we warmly welcome you to buy customized pneumatic rotary actuator at competitive price from our factory. Contact us for more details.

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